The quality of perforated sheets is closely related to the mold design and usage. A high-quality perforated sheet product requires not only a skilled operator but also a precise mold. The production of perforated sheets begins with mold opening, and the precision of the mold directly impacts the product's quality. The mold design must ensure the accuracy of the mold hole diameter, the verticality of the punching pin, and other key factors. If the mold is not precisely designed or the punching pin is misaligned, it will directly affect the quality during production.
The perforated sheet mold is installed on a CNC punching machine, and continuous punching is performed. The precision and stability of the mold are critical. Improper mold adjustment can lead to significant defects, such as the "plate dragging" phenomenon, where the sheet deforms severely, or even result in inaccurate hole spacing or hole merging. Hole merging occurs when two adjacent holes connect, rendering the product unusable and turning it into waste.
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